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Overhead crane common malfunctions and prevention
2014-11-24 14:53
Bridge crane plays a very important role in the factory workshop, in order to ensure that it is safe and effective functioning. Combined bridge machine works’ theory, Zhengzhou Huazhong construction Machinery Company has summarized common faults of overhead crane, prevention and the reason cause failure.
The bridge machine faults and causes
Trolley mechanism failure: frequent adverse brake failure, and sometimes cannot stop at a certain location; reducer base mounting bolts loose; due to poor lubrication makes reducer damage to internal components.
Traveling mechanism failure: bridge machine generated during braking violently shake or vibration noise; reducer bolts loose or damage to internal components; run limit device buffer system damage.
The reason of the failure to produce:
l The force of inertia operation start or when braking;
l The driver illegal operation or misuse, of the bridge running in one direction suddenly reverse operation of the motor reverse impact torque is too large;
l Reducer insufficient lubricant or other causes of poor lubrication;
l Left and right brake mechanism traveling mechanism to adjust imbalances around during braking torque caused by unequal produce side torsional vibration.
The bridge machine precaution
l Always check the car running parallel track, horizontal and cleanliness, attention to repair local damage and deformation of the track.
l The retention levels of carts orbit, cleanliness, ensure flatness error around the track.
l Should always check and tighten bolts each reducer.
l Always check and adjust brakes and brake shoe clearance tightness and wheel carts, especially about two brake springs should be adjusted equal.
l Always check the status of gearbox lubrication, try to use grease lubrication, use torsional resistance, a large base diameter reducer.
The bridge machine faults and causes
Trolley mechanism failure: frequent adverse brake failure, and sometimes cannot stop at a certain location; reducer base mounting bolts loose; due to poor lubrication makes reducer damage to internal components.
Traveling mechanism failure: bridge machine generated during braking violently shake or vibration noise; reducer bolts loose or damage to internal components; run limit device buffer system damage.
The reason of the failure to produce:
l The force of inertia operation start or when braking;
l The driver illegal operation or misuse, of the bridge running in one direction suddenly reverse operation of the motor reverse impact torque is too large;
l Reducer insufficient lubricant or other causes of poor lubrication;
l Left and right brake mechanism traveling mechanism to adjust imbalances around during braking torque caused by unequal produce side torsional vibration.
The bridge machine precaution
l Always check the car running parallel track, horizontal and cleanliness, attention to repair local damage and deformation of the track.
l The retention levels of carts orbit, cleanliness, ensure flatness error around the track.
l Should always check and tighten bolts each reducer.
l Always check and adjust brakes and brake shoe clearance tightness and wheel carts, especially about two brake springs should be adjusted equal.
l Always check the status of gearbox lubrication, try to use grease lubrication, use torsional resistance, a large base diameter reducer.